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(423) 267-0662

Automatic Line

Our Semi-automatic powder coating system consists of

1.5 stage pre-treatment system

2.Dry off oven

3.Powder spray booth

4.And Curing oven

The natural gas operated automatic system has rated conveyer or line speed of 5 to 12 feet per minute. With the help of zirconium based pretreatment chemicals and sealers, our system allows nominal 2000 hours of salt spray resistance on material such as Steel, aluminum, galvanized.

More detailed specifications of the coating line and its componentsis mentioned below:

System Specification:

System Speed: 5 to 12 feet/minute

Maximum Part Size: 10’ T x 9’ W x 10’ L

System Performance: 2000 Hrs salt spray resistance

 

Washer:

All stainless steel, 5 stage automatic pre-treatment system with ZERO discharge.

 Interior Size: 12’ T x 10’ W x 64’ L

 Process cycle time per stage: Up to 90 seconds

 Pretreatment Chemistry: Zirconium Based with sealant

 

Dry-off Oven: 

Burners - Natural gas operated

Two burners with 1.5 Million BTU each

Interior Size: 10’ T x 10’ W x 40’ L

Dry time: Minimum  8 minutes at 400 deg F at 8 feet per minute speed

 

Powder coating spray booth:

Burners - Natural gas operated

Interior Size: 10’ T x 10’ W x 40’ L

Dry time: Minimum  8 minutes at 400 deg F at 8 feet per minute speed

 

Powder coating spray booth:

Burners - Natural gas operated

Interior Size: 10’ T x 10’ W x 40’ L

Dry time: Minimum  8 minutes at 400 deg F at 8 feet per minute speed

 

Powder Curing Oven:

Burners - Natural gas operated

Four burners with 1.5 Million BTU each

Interior Size: 10’ T x 40’ W x 47’ L

Curing Cycle: Minimum  20 minutes at 400 deg F at 8 feet per hour speed